When products come in irregular shapes—long, bulky, uneven, or uniquely curved—traditional pre-made bags can slow down your packing line and waste both material and labor. The real secret many modern warehouses use to solve this. Continuous poly tubing.
1. One Packaging Solution for Every Shape
Odd-shaped products usually require multiple bag sizes, which means more inventory and more changeovers. Continuous poly tubing replaces all those SKUs with one flexible roll. You simply pull the tubing to the length you need, seal it, and cut—giving you a custom-fit bag in seconds.
2. Eliminates Dead Space and Material Waste
Pre-made bags often leave excess empty space around uneven items. Poly tubing forms a bag exactly the length required, reducing unnecessary plastic and creating a neater, tighter package. For fragile or protruding items, that snug fit also helps reduce movement and damage during shipping.
3. Faster, Smoother Packing Workflow
When handling awkward items (furniture parts, molded components, long hardware sets, replacement parts, etc.), staff often struggle with loading them into small bag openings. Continuous poly tubing can be cut longer or wider as needed, allowing packers to work without resistance or wasted time.
4. Perfect for High-Mix, Low-Volume Operations
Businesses that ship a wide variety of SKU sizes—especially e-commerce warehouses—use continuous poly tubing to eliminate the constant switch between different bags. It keeps packing lines efficient even when every order looks different.
5. Works Seamlessly with Automation
Poly tubing pairs well with auto-baggers, heat sealers, and printed label integration. When packing unusual items, automation often fails with fixed-size bags. Tubing allows your machine to adapt to variable lengths without stopping production.
6. Protects Irregular Surfaces Better
Continuous poly tubing can be sealed on both ends for moisture and dust protection or left open for breathable packaging. Its flexibility helps wrap around sharp corners or curved shapes without tearing.
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