Stretch film is essential for protecting your products during storage and transportation. But if you’re using the wrong stretch film, it can lead to pallet damage, shipping delays, and increased costs.
Whether you’re wrapping pallets by hand or using a machine, recognizing these 5 warning signs early can help you avoid waste, improve load stability, and protect your bottom line.
🚩 1. Film Frequently Breaks During Wrapping
If your film snaps or tears often — especially at the corners or sharp edges of your load — that’s a major red flag.
Possible causes:
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Using a film that’s too thin for the weight or shape of your load
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Poor puncture resistance
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Low-quality or inconsistent film
Solution:
Switch to a thicker or blown stretch film, which offers better strength and puncture resistance for irregular loads.
🚩 2. Loads Shift or Collapse During Transport
If pallets are arriving at their destination loose or unstable, your current film isn’t providing the necessary tension and holding force.
Possible causes:
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Incorrect pre-stretch level
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Wrong type of film for machine use
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Inadequate wrap patterns or coverage
Solution:
Ask your supplier to recommend a film based on your load’s weight and wrapping method. Consider using machine-grade film with better cling and stretch retention.
🚩 3. You’re Using More Film Than Necessary
Excessive wrapping not only wastes material, but also increases labor and shipping costs.
Warning signs:
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You’re wrapping the same pallet 5–6 times
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You use too many rolls per month despite average shipment volume
Solution:
Switch to pre-stretched film or consult your supplier about optimizing film thickness and pre-stretch settings.
👉 Read our Stretch Film Buying Guide (internal link)
🚩 4. Barcodes and Labels Are Hard to Read
If your film is too cloudy, dark, or glossy, warehouse staff and scanners may struggle to read important information.
Possible causes:
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Using blown film when cast film is better suited
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Too many film layers reducing visibility
Solution:
Use high-clarity cast stretch film if barcode readability and product visibility are priorities.
🚩 5. Film Is Too Noisy or Hard to Use
If your team complains that the film is noisy, hard to apply, or inconsistent in texture, it could be affecting speed and efficiency.
Signs of trouble:
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Film makes a loud “crackling” sound
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Film sticks too much or not enough
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Manual wrapping is tiring or awkward
Solution:
Choose quiet, smooth-casting film for indoor or quiet workspaces. Evaluate film width and core size for easier application.
✅ Conclusion: Don’t Let the Wrong Film Cost You More
Using the wrong stretch film doesn’t just hurt your packaging — it hurts your entire operation. By watching for these warning signs and working with an experienced supplier like Hanpak, you can avoid costly mistakes and find the perfect film for your needs.
👉 Explore Hanpak’s Stretch Film Solutions
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For more information about Hanpak Vietnam’s plastic bag products, please contact us:
📧 Email: info@hanpak.com.vn
📞 Hotline (Mobile/WhatsApp): +84 898 545 893
Our experienced sales team is ready to assist you. Contact us today to place your order and experience the quality and reliability that Hanpak Vietnam offers.